01Industrial monitoringA sensor-to-software monitoring chain, designed around an existing industrial environment.Partial pilot
Industrial condition monitoring — CNH Industrial
The problem
A critical production installation needed a way to observe physical conditions associated with faults and wear. The project started with the machine and its failure modes: what should be measured, where a useful signal could come from and how it could reach a monitoring environment.
My contribution
I selected pressure, level, temperature, vibration and flow sensors according to the conditions being investigated. I worked out the sensor and network architecture around IO-Link and IFM moneo, including the route from field devices through the existing industrial network to the monitoring software.
The design had to fit the site’s IT and security conditions. Ethernet and Profinet infrastructure, network segmentation, virtual machines and software deployment were part of the integration context rather than details that could be decided independently.
The technical chain
Physical condition → sensor measurement → IO-Link communication → industrial network → monitoring environment
That chain required attention to power and cabling, protocol compatibility, network access, the monitoring software and the way the installation would be maintained. A sensor choice was useful only when the rest of the path could support it.
What reached the pilot stage
The work included a monitoring architecture and a partly implemented IFM moneo pilot, followed by handoff. Integration remained incomplete at the end of the project. The project should be assessed as an industrial IoT design and partial implementation, with a defined route for further work.
What I carry into an IT role
Tracing a problem across hardware, networking and software; working within an existing environment; understanding dependencies; and making technical decisions clear enough for others to continue the work.
